I too have read gmyatko's procedure, and while it is a little rough and no pictures it still covers everything and tells you things you don't need to do that the FSM and TSB say to do. Besides this little leak it runs and drives excellent and smooth. Since the actuator is located inside of the transfer case, the transfer case itself needs to be opened before gaining access to the actuator. There's some overlap. Hello, I'm currently knee deep into the transfer case actuator on the rear of the transfer case. Has anyone tried this? Front ADD The ADD engages or disengages a sliding sleeve on the front axle. The video comments suggest people have had success. 3rd 4runner 4th 5th air back bar battery black box brake bumper car dealer door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Thanks to all who have contributed. Remove the small gear from the new actuator. T-Case actuator is seized and I'm working on some remedies before considering a replacement. I'm going to do mine myself in a few months, just adding TC oil every oil change for now. All Rights Reserved. Thanks for your input! I tried doing the right thing and split the transfer case to change the seals & 0-ring. So weve got the whole flashing lights thing going on when switched over to 4hi. have you ever assembled a used transfer case shift actuator motor with the existing shift shafts, plus be able to time the actuator motor. OK, to summarize where we are now: I used this method to successfully return function to my transfer case actuator without having to take it apart, or really even go under the truck. Hi John, Removal of transfer case: bulldog: 4th Gen 4Runner & Hilux Surf: 39: 05-01-2016 07:06 PM: converting a 2wd to IFS 4wd: BajaRnnr: Suspension and Tires: 509: 06-10-2014 11:28 PM: 4th Gen 4Runner 4wd transfer case noise and leak: BevoEXUTX_4runner: 4th Gen 4Runner & Hilux Surf: 0: 03-08-2014 09:52 PM: Transfer case lever and going (952) 426-4798 Monday-Friday 9am-5pm. BUT, I suppose when you have nothing else to lose; it's worth a shot. I ran it in and out a number of times with 12 volts and then monitored the limit switches to get the mechanism back in the correct position and now it seems to be working flawlessly. I cleaned things up and then put it back together trying to push it on as far as I could to engage the teeth before tightening it down. 4th gen transfer case actuator timing . As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. How to Operate your 4WD to Prevent it from Getting Stuck TSB TC007-06 identifies the problem as a defective O-ring. How to Replace Power Window Actuator The above is pictured after the new actuator was installed in the 4WD high position (the actuator itself includes the rods that are attached to each select fork pictured). This Toyota Tundra Actuator Problems Would love it if someone has one to post. Search my thread on this and you will find the oem part number. Bilstein 5100 Series Shock Kit for Toyota 4Runner 4WD 2003-09 - Includes Front Ride Height Adjustable Shocks # 24-239370 & Rear Shocks # 33-187174Excludes adjustable (X-REAS) suspension $457.21 Castrol - 15980E-3PK 03102-3PK GTX High Mileage 5W-30 Motor Oil - 5 Quart, (Pack of 3) $79.98 Genuine Toyota 55506-AE010-B0 Glove I like the method of timing the transfer case actuator switch and getting it right the first time better. Id hate to have to buy multiple actuators trying this when we could have fixed it the first time with the rebuilding. A few threads on this issue if you search for them. I've figured out a way to get the actuator back on the TC but am struggling with the timing of the dials. DO NOT MOVE THE ACTUATOR SHIFT RODS. Then they collect from the factory as well. My '04 4Runner, 88K miles has a leaking Transfer Case. TSB TC007-06 identifies the problem as a defective O-ring. A transfer case leak at the actuator. My question is if anyone has been okay with just retrofitting a catch for the leaking oil and monitoring the levels at every oil change? Thanks for your input! 3rd 4runner 4th 5th air back bar battery black box brake bumper car door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles mount noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system It seems to be sticking in AWD In the two other "locked" modes, 4high and 4low. This article applies to the Toyota Tundra Toyota Tundra 4WD Light Stays On So use it or lose it to save yourself from future headaches. If it's your actuator motor that has given up on you, this article will show you how to replace it and get your 4WD system functioning properly again. Is it OK to Use Dishwashing Soap to Wash your Car? I am guessing this post isn't about the actuator seal repair? I'm not a mechanic but can do semi-major repairs (timing belt, CV axle) and am a mechanical engineer so I feel confident I can do this if I approach it methodically and slowly. 4th Gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: All times are GMT -7. How much is it leaking? If they are still stubborn, give them a few good whacks with a hammer to loosen them up. I have the exact same problem as you. Just keep in mind toping off and checking fluid level often. I removed the whole actuator. Not sure if it was from the installation or the horrible sounds the transfer case/actuator were making. Learn how your comment data is processed. Removal of transfer case: bulldog: 4th Gen 4Runner & Hilux Surf: 39: 05-01-2016 07:06 PM: converting a 2wd to IFS 4wd: BajaRnnr: Suspension and Tires: 509: 06-10-2014 11:28 PM: 4th Gen 4Runner 4wd transfer case noise and leak: BevoEXUTX_4runner: 4th Gen 4Runner & Hilux Surf: 0: 03-08-2014 09:52 PM: Transfer case lever and going The details of the warranty basically state that everything in the drivetrain is covered including transfer case and its associated seals. Thanks so much and God Bless. 3rd 4runner 4th 5th air back bar battery black box brake bumper car door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles mount noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. 4th gen T-Case actuator trick 2003 Limited V8. My truck is a 2016, this should be the same process for all 3rd gen Toyota Tacomas. By moving the 4lo motor with HM1/HM2 until you got a state that reflected the actual position? First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. Fixed my T-Case actuator w/ electricity and logic. TOYOTA SHIPS THE ACTUATORS IN 4WD HIGH POSITION. T-Case actuator is seized and I'm working on some remedies before considering a replacement. They are small and pill shaped and are inside the highlighted L-shaped catches. In a similar vein as the 4Runner we repaired recently that had a failed transfer case actuator, CARspec was tasked with a Toyota Tundra that wouldnt complete the engagement of 4WD from [], [] often were tasked with fixing the issues other independent shops cant, like this transfer repair, timing complex Toyota engines or this suspension conversion. If you own a V6 4Runner like me, youll have three settings: H2, H4, and L4. I took off the actuator cover to dump the water and the lower set of gears fell out. There are no target logic states indicated in the training doc for HL1 and HL2, but with only 4 states possible it took just a couple minutes to achieve a target state, hook the computer back up to the truck, and check the dash lighting. I'm Scott and I run The Track Ahead. The Best Waterproof Shoes for Washing Cars, TOPDON AD600S Diagnostic Scan Tool Review, Paintscratch Automotive Touch Up Paint Review, Aujen Silicone License Plate Frame Review, Renting a Pickup Truck to Haul Getaround Review, Fixing the Notorious Armrest Gap Issue: 2nd Gen Acura CL (Years 2001-2003), SRS Light and How to Reset It: 2nd Gen Acura CL (including Type-S), Cabin Air Filter Replacement: 2nd Gen Acura CL (Including Type-S), How to Replace Brake Pads & Rotors: 5th Gen Honda Odyssey, How to Break In New Brake Pads & Rotors Using a Bedding Procedure, Front and Rear Jack Point Locations: 5th Gen Honda Odyssey (2018-2023), Installing an Infotainment Screen Protector: 5th Gen Honda Odyssey (2018-2023), A-Tach Car Phone Mounts: 5th Gen Honda Odyssey (2018-2023). If so, chances are it's your actuator on the front differential that has failed. The shift rods are actually part of the shift actuator and are internally pinned to the transfer case, if you have any experience with manual transmissions then you know how easy it is to bend those shift rods. Man I'm Lucky my Buddy is a Toyota Tech and is going to do this for me. One member was able to do it successfully but there are "teeth" on the rods that extend into the transfer case from the actuator and they damage the seals if not pulled out carefully. Make sure that the rotational section is aligned as close to the two wheel drive position as possible, which is around the "3:00" position. How to Operate your 4WD to Prevent it from Getting Stuck Buy 4WD 4-Wheel Drive Transfer Case Shift Actuator Motor Assy Fits for Toyota 4RUNNER 2012-2017 Tacoma 2005-2016 Tundra 2000-2006 Replaces 36410-34015 3641034015: ISSYAUTO Gas Cap Holder Compatible with 2016-2023 Tacoma 3rd Gen Fuel Cap Holder, Black. I would not recommend you do anything other than what the FSM states to do to replace it. 3rd 4runner 4th 5th air back bar battery black box brake bumper car dealer door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system actuator the culprit? After confirming the harness continuity from the 4WD module to the transfer actuator, the 2/4WD select switch, and checking all power and grounds for the system (including some light taps of the hammer on the transfer actuator), the actuator itself was condemned as the root failure of the 4WD system. I always assumed, once is not going, its kaput. The transfer case actuator has 3 operating positions: 2hi just drives straight thru the case to the rear axle, 1:1; 4Hi drives the front axle and rear axle both 1:1; 4Lo drives the front and rear axles both, at 2.57:1. Posts: 1. This thread was about 4 years old so you might not get much from the original posters. With the truck on, in neutral, have the wheels chocked, cycle between 4hi and 4lo, you can hear the clicks with the door open as the actuator tries to work for maybe the first 15 seconds and then stops trying to activate. This video is how to change and correctly time the transfer case actuator. 3rd 4runner 4th 5th air back bar battery black box brake bumper car door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles mount noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Toyota TSB states, in part, "An improved O-ring for the transfer case actuator was imp read more Start the truck up and verify that it is in two wheel drive and there are no flashing lights. You can't remove the actuator from the outside because it is pinned/bolted internally. After years of experience working for the dealerships, owner John Cleveland set out to start a new kind of shop for Toyota, Lexus and Scion owners unlike any in Minnesota one that offers a competitive price point, technical prowess, honesty and environmentally friendly practices.
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